Study on Mechanical Properties and Application of a New Flexible Bolt

Abstract

As mining depth extends continuously, complex geological environment and strong mining stress pose serious challenges against excavation safety and higher demand for bolt support. To meet the challenges, a new type of flexible bolt is developed that is free from the limitation of excavation height and can be installed quickly. The flexible bolts have a tail structure which is squeezed together by the locking casing and the steel-strand rod. The tail structure forms the thread through the rolling process, and then can be quickly installed by the nut rotation type, which avoids the disadvantages of the cable tension installation. Through the flexible long bolts, the thick anchoring layer of the roof can be constructed, and the safety control of the roadway is realized. To obtain the optimal specifications, locking casings of three diameters and lengths were used to prepare bolt samples for static tensile test. Test results show that when the diameter of locking casing is fixed, the peak resistance increases as the length of locking casing increases, but the increased amplitude tends to reduce gradually. When the length of locking casing is fixed, too large a diameter makes the mechanical property unstable. Finally, the optimal length and diameter of locking casing are set at 120 and 30 mm, respectively. In addition, cyclic loading tests were conducted, the results of which indicate that cyclic loading does not change the stress state within the bolts and that flexible bolts display a stable mechanical property. Field results indicate that flexible bolts achieve low damage of the surrounding rock and control the maximum roof fracture depth within 2.1 m, thus guaranteeing the roadway safety.