Leakage Flow Characteristics in Blade Tip of Shaft Tubular Pump

Abstract

The shaft tubular pump device is widely used in various water diversion projects because of its ultra-low head and large flow characteristics. Due to the tip clearance between the blade and the shroud, it is easy to cause hydraulic mechanical performance changes, induced vibration, and noise, which seriously affects the safe and stable operation of the pump. Steady and unsteady three-dimensional flow field numerical simulations of a shaft tubular pump device were carried out using computational fluid dynamics to investigate the impeller flow properties of the device under various flow conditions, including the tip clearance leakage flow (TCLF) and change rule of pressure pulsation. The TCLF, vortex morphology evolution, and pressure pulsation properties of the impeller tip clearance were analyzed. The results show that with an increase in the flow rate, the influence of the tip clearance size on the tip clearance flow decreases, the TCLF decreases, and the axial velocity of the water flow at the tip clearance increases. When the flow rate increases, the swirling strength of the tip leakage vortex decreases, and the distance between the tip leakage vortex and the suction surface of the blade increases. With the increase in flow rate, the pressure pulsation amplitude at the tip clearance increases first and then decreases. The focus of this study is to analyze the variation of tip clearance flow field and pressure pulsation under multiple working conditions, aiming to provide some help for improving the performance of the pump device and ensuring its safe operation.