A Framework for Effective Virtual Commissioning: Guiding Principles for Seamless System Integration

Author:

Korpai Richárd1ORCID,Szántó Norbert1ORCID,Csapó Ádám Balázs23ORCID

Affiliation:

1. Department of Automation and Mechatronics, Széchenyi István University, 9026 Győr, Hungary

2. Corvinus Institute for Advanced Studies, Corvinus University of Budapest, 1093 Budapest, Hungary

3. Institute of Data Analytics and Information Systems, Corvinus University of Budapest, 1093 Budapest, Hungary

Abstract

Virtual commissioning (VC), defined as the simulation and testing of systems in a virtual environment before physical implementation, plays a key role in addressing the challenges of integrating and validating complex systems efficiently and effectively. This paper focuses on the topic of virtual commissioning, summarizing and organizing existing research in the field. The paper provides a comprehensive overview of various design methods and technologies currently in use. A case study of virtual commissioning is also presented within the area of the Cyber-Physical Manufacturing Systems Laboratory of the Széchenyi István University, detailing the solution steps taken. Drawing on both research and practical experience, the paper proposes a novel framework to support virtual commissioning design, referred to as the “Virtual Commissioning House” (VCH). The methodology is evaluated through comparisons with existing virtual commissioning solutions, demonstrating its effectiveness.

Funder

Ministry of Technology and Industry of Hungary from the National Research, Development and Innovation Fund

Publisher

MDPI AG

Reference58 articles.

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2. Hermann, M., Pentek, T., and Otto, B. (2016, January 5–8). Design Principles for Industrie 4.0 Scenarios. Proceedings of the 2016 49th Hawaii International Conference on System Sciences (HICSS), Koloa, HI, USA.

3. Virtual Commissioning as the Main Core of Industry 4.0—Case Study in the Automotive Paint Shop;Burduk;Intelligent Systems in Production Engineering and Maintenance,2019

4. An analysis of the available virtual engineering tools for building manufacturing systems digital twin;Konstantinov;Procedia CIRP,2023

5. Impact of a virtual twin on commissioning time and quality;Schamp;IFAC-Pap.,2018

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