Electrocoagulation Combined with Synthetic Zeolite—Does the Size of Zeolite Particles Matter?

Abstract

Although electrocoagulation combined with zeolite (ECZ) shows higher efficiency in wastewater treatment, the actual contribution of zeolite particle size has not been fully explored. In this work, the influence of particle size of synthetic zeolite SZ (<90, 90–160, and 160–600 μm) on ECZ treatment of compost leachate with very high organic load is investigated together with different electrode materials (Fe, Al, and Zn), current densities (0.003, 0.009 and 0.018 A/cm2), and contact times (10, 20 and 30 min). The results positively highlight that the largest particle size should be used in ECZ, as it leads to a lower increase in pH and temperature, a higher decrease of chemical oxygen demand (COD) and turbidity, and a lower electrode consumption, while causing more damage to the electrode surface. The estimated energy costs ranged from 3.960 kW/m3–1313.657 kW/m3. The Taguchi L9 orthogonal configuration showed the highest COD and turbidity decrease under the conditions of 160–600 µm zeolite particles. The powder X-ray diffractometer (PXRD) analysis shows that interplanar spacing decreases when smaller and medium SZ particle sizes are used, while this effect was not observed with larger zeolite particle size. SEM-EDS shows that oxygen, silicon, and aluminium are the predominant elements in electrogenerated sludge coupled with zeolite.