The Effects of Chloride on the High Temperature Pressure Oxidation of Chalcopyrite: Some Insights from Batch Tests—Part 2: Leach Residue Mineralogy

Abstract

The complete reaction of chalcopyrite at ≥220 °C under pressure oxidation conditions (10 or 20% w/w pulp density, PO2 700 kPa) is a clean process producing a residue consisting of hematite and un-reacted gangue minerals. However, when the process water contains chloride ions, covellite intermediate formation is significant and subsequently generates elemental sulphur that can persist for up to 60 min. Increasing the temperature to 230 °C reduces this time, although the dissolution of copper and the oxidation of sulphur still follows non-parallel reaction pathways. At 245 °C, the production of elemental sulphur in the presence of moderate chloride levels, 15 g/L, is no longer significant. The effects of other chemical additions (including enhancement of aluminium content) are also examined. Particular emphasis is given to the mineralogy of the leach residues and the deportment of iron in these residues to various phases that include hematite, basic ferric sulphate and natrojarosite. The residues are found to also contain a number of other intermediate phases in addition to covellite and sulphur, such as antlerite and clinoatacamite, depending upon the leach conditions employed.