New Multistage Sheet-Bulk Metal Forming Process Using Oscillating Tools

Author:

Behrens Bernd-Arno,Hübner SvenORCID,Müller PhilippORCID,Besserer Hans-BernwardORCID,Gerstein Gregory,Koch Sergej,Rosenbusch Daniel

Abstract

A new sheet-bulk metal forming process for the production of bulk components out of a flat sheet has been developed. Superimposed oscillation has been applied to the new process. By this means, process limits regarding better mould filling were expanded, and forming forces could be reduced. In order to investigate the effects of superimposed oscillation on material behaviour, plane strain and ring compression tests were carried out. The superimposed oscillated plane strain compression test showed a reduction in biaxial flow stress and thus in plastic work. Furthermore, reduced friction and roughness were verified in ring compression tests using superimposed oscillation.

Funder

Deutsche Forschungsgemeinschaft

Publisher

MDPI AG

Subject

General Materials Science,Metals and Alloys

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