Performance and Thermal Stress Evaluation of Full-Scale SOEC Stack Using Multi-Physics Modeling Method

Author:

Wang Hao1,Xiao Liusheng1,Liu Yingqi1,Zhang Xueping1,Zhou Ruidong1,Liu Fangzheng1,Yuan Jinliang1ORCID

Affiliation:

1. Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China

Abstract

A three-dimensional computational fluid dynamics (CFD) method coupled with multi-physics phenomena is developed and applied for a 10-cell full-scale SOEC stack in this study. Effects of gas flow patterns, operating temperature, and manifold configurations are simulated and analyzed for stack performance and thermal stress. It is demonstrated the hydrogen production and thermal stress obtained in cross-flow mode stack are about 8% and 36 MPa higher compared to that in other flow cases. Furthermore, it is found the temperature gradient is the predominant factor affecting the thermal stress distribution and failure probability. Lastly, a stack arrangement with 2-inlet and 1-outlet is proposed and analyzed to enhance gas distribution uniformity within the cell channels. The findings of this study hold significance as a reference for investigating the impact on the SOEC stack performance and thermal stress distribution.

Funder

National Key Research and Development Project of China

Ningbo major special projects of the Plan “Science and Technology Innovation 2025”

Publisher

MDPI AG

Subject

Energy (miscellaneous),Energy Engineering and Power Technology,Renewable Energy, Sustainability and the Environment,Electrical and Electronic Engineering,Control and Optimization,Engineering (miscellaneous),Building and Construction

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