Characterization of Discarded Lead–Zinc Sulfide Ore Tailings Based on Mineral Fragments

Abstract

The lead–zinc ore is a typical low-grade complex polymetallic sulphide ore. Its typical mineralogy is characterized by a high content of cryptocrystalline graphite, low content of lead, zinc, and copper, and fine grain size. However, the aggregation size of sulfide mineral aggregations is coarse, and the symbiotic relationship is relatively simple. Conventional process treatment requires the fine grinding of ore into mineral monomer dissociations followed by preferential flotation, but this method has a poor sorting index and high production cost. In this paper, the grain size of the sulfide mineral aggregates determined by mineralogical studies is used to determine the fineness of the grinding, so that the liberation degree of the sulfide ore in the coarse grinding product reaches 70%, and each flotation process is used to collect rough concentrate. In the first step of flotation, the carbon in lead–zinc sulfide ore was removed by adding #2 oil to the flotation tank at a dosage of 40 g/t. In the second flotation process, the pH was adjusted to 7.2, the dosage of isopropyl xanthate was 20 g/t, the dosage of #2 oil was 30 g/t; the flotation reagent in the third step was isopropyl xanthate, and the dosage was 7.5 g/t, with a #2 oil of 15 g/t. Each flotation process concentrate is collected. Finally, the grades of lead and zinc in the final concentrate were 1.6% and 5.71%, respectively. In addition, the recoveries of lead and zinc were 91.78% and 92.07%, respectively. The yield of tailings was 50.6%. By the flotation of sulfide aggregates, a large number of gangues are avoided to participate in fine grinding, which helps to reduce the energy consumption of the mill.