Experimental Research on Electromechanical Properties of Multiple Contact Surfaces Copper Bulks under Normal Cyclic Loading and Variable Temperature

Abstract

Contact resistance is key for stable operation of electrical contact equipment, and can also be extensively applied. For Tokomak devices in fusion reactors, contact resistance of the superconductor magnet system strongly relates to the alternating current (AC) loss of the cable; the cable is assembled using a certain number of contacting superconducting tapes coated with copper layers on both sides. The contact resistance of a metal solid surface is affected by many factors. In this work, the contact resistance of copper surface samples was studied experimentally under variable normal cyclic load, temperature and number of contact surfaces. This is consistent with real-world working conditions, as the structure of superconducting cables can be changed, and such cables are used under cyclic electromagnetic forces in temperatures which range from room to working temperature. Experimental results showed that contact resistance decreased rapidly with an increase of load. Further, when temperature was varied from 77 to 373 K, the load–unload contact resistance lag decreased. When the number of contact surfaces was increased, contact resistance increased. Finally, a fitted formula describing the relationship between contact resistance and cyclic times, temperature and number of contact interfaces was determined. This formula can be used to predict variation trends of contact resistance in complex environments and provide more accurate contact resistance parameters for calculating the AC loss of superconducting cables.