Autonomous 6-DOF Manipulator Operation for Moving Target by a Capture and Placement Control System

Abstract

The robot control technology combined with a machine vision system provides a feasible method for the autonomous operation of moving target. However, designing an effective visual servo control system is a great challenge. For the autonomous operation of the objects moving on the pipeline, this article is dedicated to developing a capture and placement control system for the six degrees of freedom (6-DOF) manipulator equipped with an eye-in-hand camera. Firstly, a path planning strategy of online capture and offline placement is proposed for real-time capture and efficient placement. Subsequently, to achieve the fast, stable, and robust capture for a moving target, a position-based visual servo (PBVS) controller is developed by combining estimated velocity feedforward and refined PID control. Feedforward control is designed using the estimated velocity by a proposed motion estimation method for high response speed. PID control is refined by dead zone constraint to reduce the manipulator’s jitter caused by the frequent adjustment of manipulator control system. Besides, the proportional, integral, and differential coefficients of PID controller are adaptively tuned by fuzzy control to reject the noise, disturbance, and dynamic variation in the capture process. Finally, validation experiments are performed on the constructed ROS–Gazebo simulation platform, demonstrating the effectiveness of the developed control system.