Investigations of the Mechanical Properties and Durability of Reactive Powder Concrete Containing Waste Fly Ash

Abstract

Waste fly ash (WFA) with pozzolanic activities may be advantageous to the mechanical properties of reactive powder concrete (RPC) when WFA partially replaces cement in RPC. In this study, RPC specimens with 0–25% WFA were prepared under the curing temperatures of 0, 20, and 40 °C for 3 to 120 days. The flowability of fresh RPC, the mechanical strengths, and the NaCl freeze–thaw damage were investigated. Additionally, the following carbonation depths after different NaCl freeze–thaw cycles and the leaching amount of toxic metal elements were also determined experimentally. The results indicated that the incorporation of WFA could decrease the slump flow of fresh RPC due to the relatively smaller particle size of WFA. With an increase in the WFA content, the early-age flexural and compressive strengths first exhibited an increasing and then decreasing trend. However, WFA will always deteriorate the long-term mechanical properties, and both flexural and compressive strengths can be reduced by up to 25% when cured for 120 days. A higher temperature (i.e., 40 °C) was found to benefit the mechanical properties, especially when cured for 3 days. The RPC with 10% WFA exhibited the optimum salt-freezing resistance with an approximately 30% reduction in the mass loss rate when the NaCl freeze–thaw cycles reached 300. The improvement in durability can be attributed to a more compact microstructure of RPC with WFA through microscopic observations. The relationships between the mass and mechanical strength loss rates can be expressed through positive correlation quadratic functions. The carbonation depth decreased following a quadratic function with increasing mass ratios of WFA and NaCl freeze–thaw cycles. The leaching amounts of Cr and Zn increased with increasing WFA content over time, and the cumulative values reached equilibrium at 5 months.