Development of Hardware-in-the-Loop Simulation Test Bed to Verify and Validate Power Management System for LNG Carriers

Abstract

Liquefied natural gas carrier (LNGC) orders are increasing owing to marine environment regulations. The complexity of the integrated system applied to shipbuilding and software errors have increased with the high degree of automation. Direct on-site inspection methods are associated with high costs and safety risks, whereas software-based simulations rely heavily on the accuracy of the models of power system components. Hardware-in-the-loop simulation (HILS) can be utilized for designing and testing intricate real-time embedded systems. Specifically, HILS offers a reliable means of evaluating power management system (PMS) performance for LNGCs, which are high-value vessels commonly used in offshore plants. This study proposes a PMS–HIL test bed comprising a power supply unit, consumer, simulation control console, and main switchboard. The proposed HILS test bed utilizes the real equipment data of the shipbuilding industry to replicate the conditions associated with actual LNGCs. The proposed system is verified and validated through a software acceptance test procedure. Additionally, load-sharing, load-dependent start, blackout prevention, and preferential tests are performed for the PMS function evaluation. Test results indicate that the proposed system has great potential for conventional PMS commissioning. Therefore, it exhibits the potential to replace traditional factory acceptance tests. Additional development of the system will be conducted for ship automation, utilizing PMS control and an energy management system.