Development and Testing of a Friction-Driven Forestry Electric Monorail Car

Abstract

A friction-driven forestry electric monorail car based on a wheel hub motor is designed with the aim of solving the problems of the low transportation capacity, low running speed, large turning radius, and poor stability of low-slope mountain forestry monorails. The relationships between the minimum turning radius and the steering spring elasticity coefficient, between the body tilt and the anti-tip spring elasticity coefficient, and between the minimum turning radius of the monorail car and the distance between the two chassis and the two steering wheels was provided by the theoretical calculation and analysis of the key parameters of a dual-chassis structure, steering device, and anti-tip device. The dimensional parameters of the key components were determined. The three-dimensional design of the overall car was carried out, and the feasibility of the design was verified in kinematic simulation experiments. A performance test of the monorail car was conducted with the minimum turning radius, maximum load capacity, maximum full load speed, climbing degree, and center of gravity offset as indicators. The test results show that the monorail car has a minimum turning radius of 3.3 m, a maximum load capacity of 300 kg, a maximum speed of 20 km·h−1 fully loaded, a maximum gradient of 21°, and a unilateral vibration amplitude of 8 mm or less. The double-chassis structure and anti-tip device met the design requirements. The good transportation performance of the designed monorail car effectively solves the problems of a large turning radius and unstable driving of current forestry monorails. Additionally, the designed monorail car is environmentally friendly and efficient, meeting the requirements of monorail transporters for low-slope mountain forests and laying the foundation for the intelligent harvesting and transportation of mountain forest fruits.