Total Oxidation of Toluene and Propane over Co3O4 Catalysts: Influence of Precipitating pH and Washing

Abstract

A series of Co3O4 catalysts were synthesized by an ammonia precipitation method at various precipitating pH values (8.0, 8.5, 9.0, 9.5, and 10.0) and with different numbers of washings. Their performance in the total oxidation of two selected hydrocarbons, toluene and propane, was evaluated at a reactant/oxygen molar ratio of 1/210 and a Weight Hourly Space Velocity (WHSV) of 40,000 mL g−1 h−1. The physicochemical properties of the catalysts were characterized by thermogravimetric and differential thermal analysis (TG/DTA), Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and N2 absorption–desorption. The results show that the catalysts are in the cubic spinel phase (Fd-3m (227), a = 8.0840 Å) with average crystalline sizes of 29−40 nm and specific surface areas of 12–20 m2 g−1. All catalysts allowed 100% conversion of both toluene and propane at temperatures below 350 °C. The precipitating pH and the number of washings were observed to significantly affect the catalytic performance. The optimal synthesis condition was established to be pH 8.5 with two washings. The best catalyst gave 100% conversion of toluene and propane at 306 °C and 268 °C, respectively.