Modelling and Simulating the Digital Measuring Twin Based on CMM

Abstract

In order to perform the inspection planning process on the coordinate measuring machine (CMM), it is necessary to model the measuring system with workpiece, CMM and fixture. The metrological analysis of the workpiece is then conducted, followed by the creation of a measurement program for simulation on a virtual measuring machine in a CAD environment. This paper presents the modelling and simulation of a virtual measuring system based on a real CMM using PTC Creo Parametric 5.0 software. The simulation involved programming the measuring path and generating a DMIS (*.ncl) file, which represents the standard modelled types of tolerance. The analysis of the metrology of the measuring part for the given forms of tolerance (location, perpendicularity, flatness, etc.) was performed. The components of the CMM and the assembly with defined kinematic connections are also modelled. Following the simulation and generation of the output DMIS file in PTC Creo using the virtual CMM, the real CMM was programmed and used for actual measurements. Subsequently, a measurement report was generated. The main result of this paper is the modelling of an offline Digital Measuring Twin (DMT) based on the DMIS file.