Influence of Semi-Random and Regular Shot Peening on Selected Surface Layer Properties of Aluminum Alloy

Abstract

This paper attempts to compare regular shot peening (RSP) and semi-random shot peening (SRSP). A characteristic of the first method is that the peening elements hit the treated surface in sequence, with a regular distance maintained between the dimples. The other method (SRSP) is a controlled modification of the shot-peening process, which is random by nature. The shot-peening method used in this study differs from conventional shot peening (shot blasting and vibratory shot peening) in that it allows controlled and repeatable determination of the configuration and distribution of impacts exerted by the peening element on the workpiece surface, which makes the process more repeatable and easier to model. Specimens of EN-AW 7075 aluminum alloy were used for testing. The following variables were used in the experiments: ball diameter, impact energy, and distance between the dimples. Microhardness distribution in the surface layer, 2D surface roughness, and surface topography were analyzed. FEM simulations of the residual stress distribution in the surface layer were performed. It has been found that regular shot peening results in reduced surface roughness, while semi-random shot peening leads to higher surface layer hardening.