Multi-Row Turbomachinery Aerodynamic Design Optimization by an Efficient and Accurate Discrete Adjoint Solver

Abstract

This paper proposes an approach that combines manual differentiation (MD) and automatic differentiation (AD) to develop an efficient and accurate multi-row discrete adjoint solver. In this approach, the structures of adjoint codes generated using an AD tool are first analyzed. Then, the AD-generated codes are manually adjusted to reduce memory and CPU time consumption. This manual adjustment is performed by replacing the automatically generated low-efficient differentiated codes with manually developed ones. To demonstrate the effectiveness of the proposed approach, the single-stage transonic compressor–NASA Stage 35 and the 1.5-stage Aachen turbine–are used. The solution information exchange at a rotor-stator/stator-rotor interface is achieved by a conservative, non-reflective, and robust discrete adjoint mixing plane method. The results show that the discrete adjoint solver developed by hybrid automatic and manual differentiation is more economical in computational cost than that developed purely by an AD tool and has higher sensitivity accuracy than the adjoint solver with the constant eddy viscosity (CEV) assumption. Moreover, the multi-row turbomachinery design optimizations can be efficiently performed by the discrete adjoint solver developed by the hybrid automatic and manual differentiation.