Lessons Learnt from the Simulations of Aero-Engine Ground Vortex

Abstract

With the startup of the aero-engine, the ground vortex is formed between the ground and the engine intake. The ground vortex leads to total pressure and swirl distortion, which reduces the performance of the engine. The inhalation of the dust and debris through a ground vortex can erode the fan blade, block the seals and degrade turbine cooling performance. As the diameter of the modern fan blade becomes larger, the clearance between the intake lip and the ground surface is smaller, which enhances the strength of the ground vortex. Though considerable numerical studies have been conducted with the predictions of the ground vortex, it is noted that the accurate simulation of the ground vortex is still a tough task. This paper presents authors’ simulation work of the ground vortex into an intake model with different crosswind speeds. This paper tackles the challenge with a parametric study to provide useful guidelines on how to obtain a good match with the experimental data. The influence of the mesh density, performance of different turbulence models and how the boundary layer thickness affects the prediction results are conducted and analysed. The detailed structure of the flow field with ground vortex is presented, which can shed light on the experimental observations. A number of suggestions are presented that can pave the road to the accurate flow field simulations with strong vorticities.