HCF and LCF Analysis of a Generic Full Admission Turbine Blade

Author:

Riccius Jörg R.1ORCID,Zametaev Evgeny B.1

Affiliation:

1. German Aerospace Center, DLR Lampoldshausen, D-74239 Hardthausen, Germany

Abstract

A numerical turbine-blade fatigue-life analysis method is suggested. This method comprises a stationary thermal 3D finite element (FE) analysis of the hot run for the combined high-cycle fatigue (HCF) and creep analysis, and a follow-on (one-way coupled) quasi-stationary structural 3D FE analysis (including six load steps) of a single and two half turbine blades and the related disk and rotor section and a (modified Goodman equation based) post-processing fatigue life analysis for the highest HCF-loaded point of the turbine blade. For the low-cycle fatigue (LCF) analysis, this includes a transient thermal 3D FE analysis of two full loading cycles, a follow-on (one-way coupled) quasi-stationary structural 3D finite element analysis of a single and two half turbine blades and the related disk and rotor section and a (modified-Langer-equation-based) post-processing fatigue life analysis approach for the highest LCF-loaded point of the turbine blade. Finally, this approach is demonstrated by the numerical HCF, LCF and creep analysis of a generic turbine blade of the first rotor row of a full admission hydrogen turbo pump of a 1 MN thrust class gas generator LOX-LH2 liquid rocket engine (LRE). For this numerical example, the LCF loading turned out to be dominant. Creep turned out to be negligible.

Funder

DLR-Institute of Space Propulsion in Lampoldshausen, Germany

Publisher

MDPI AG

Subject

Aerospace Engineering

Reference23 articles.

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3. Holmedahl, K. (2000, January 16–19). Analysis and Testing of the Vulcain 2 Lox Turbine Blades for Prediction of High Cycle Fatigue Life. Proceedings of the 36th AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit, Huntsville, AL, USA.

4. Kalluri, S., and McGaw, M.A. (1990, January 12–13). Effect of Tensile Mean Stress on Fatigue Behavior of Single Crystal and Directionally Solidified Superalloys, NASA Technical Memorandum 103644. Proceedings of the Symposium on Cyclic Deformation, Fracture, and Nondestructive Evaluation of Advanced Materials, San Antonio, TX, USA.

5. Saturday, E.G. (2015). Hot Section Components Life Usage Analyses for Industrial Gas Turbines. [Ph.D. Thesis, Cranfield University].

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