A Frequency Domain PID Control Strategy for an In-House Friction and Wear Test Rig

Abstract

The contact behavior greatly influences the damping performance of frictional interfaces. Numerous experimental studies on friction and fretting wear have investigated the evolution of contact parameters. An in-house friction and wear test rig has been developed to obtain hysteresis loops at certain normal forces. However, the test rig lacks load control and is thus unable to ensure precise stabilization at a preset normal force, which affected the hysteresis behavior. In this paper, we developed a frequency-domain PID controller to ensure the stable application of a target normal force with constant (0–300 N) and harmonic (0–50 N) components. Compared to the commonly used time-domain strategy, the control signal error is reduced from 6.30% to 0.54% at 50 Hz. With a 3% error as the standard, the controller enables stabilized control of signals with frequencies up to 300 Hz. Friction experiments on various typical materials are conducted using this improved test rig. The results indicate a general tendency for contact stiffness to increase with a rising normal force, while the relationship between the friction coefficient and the normal force does not exhibit a clear pattern. The contact stiffness is not sensitive to the relative displacement or vibration frequency.