Effect of Printing Orientation on the Mechanical Properties of 3D-Printed Cu–10Sn Alloys by Laser Powder Bed Fusion Technology

Abstract

This article focuses on investigating the effect of printing direction on the mechanical properties of Cu–10Sn alloys prepared by laser powder bed fusion (LPBF) technology. Specimens with different forming angles (0°, 15°, 30°, 45°, 60°, 75°, and 90°) were fabricated using LPBF technology, and their mechanical properties were systematically tested. During the testing process, we used an Instron 5985 electronic universal material testing machine to accurately evaluate the mechanical properties of the material at a constant strain rate of 10−3/s. The experimental results showed that the mechanical properties of the specimens were the best when the test direction was perpendicular to the growth direction (i.e., the 0° direction). As the angle between the test direction and the growth direction increased, the mechanical properties of the material exhibited a trend of first decreasing, then increasing, and then decreasing again, which was consistent with the direction of the microtexture of the specimens. The root cause of this trend lies in the significant change in the stress direction borne by the columnar crystals under different load directions. Specifically, as the load direction gradually transitions from being parallel to the columnar crystals to perpendicular to them, the stress direction of the columnar crystals also shifts from the radial direction to the axial direction. Due to the differences in the number and strength of grain boundaries in different stress directions, this directly leads to changes in mechanical properties. In particular, when the specimen is loaded in the radial direction of the columnar crystals, the grain boundary density is higher, and these grain boundaries provide greater resistance during dislocation migration, thus significantly hindering tensile deformation and enabling the material to exhibit superior tensile properties. Among all the tested angles, the laser powder bed fusion specimen with a forming angle of 0° exhibited the best mechanical properties, with a tensile strength of 723 MPa, a yield strength of 386 MPa, and an elongation of 33%. In contrast, the specimen with a forming angle of 90° performed the worst in terms of tensile properties. These findings provide important insights for us to deeply understand the mechanical properties of Cu–10Sn alloys prepared by LPBF.