Developing an Optical Measuring System for Hole Saw Caps

Abstract

This paper developed a set of size detection systems with a computer vision method based on the accuracy requirements of the hole saw caps to meet the needs of the accuracy detection machine. The results allow manufacturers to build a digitalized hole saw cap detection system at a low cost. We have designed a measurement system for the hole saw caps with the computer vision method to measure the dimensions of the hole saw caps. However, a valid measurement value of the hole saw caps must be positioned symmetrically. However, in fact, when the measurement system is positioned accurately asymmetrically, it will cause a problem in the measurement data. Therefore, the dark box environment made of a light source and the back plate of the hole saw caps material and two cameras are employed to observe the hole saw caps from both above and the side views. Then, personal desktop computers calculate the size of the hole saw caps based on the camera screen vision with a Python program. The results of the proposed methodology are obtained by measuring 10 workpieces of different sizes, and all the errors within a range of 2 pixels (pixel, px) met the detection standards. Therefore, the developed hole saw cap detection system is in line with expectations.