Experimental Study and Numerical Simulation of Hydrodynamic Parameters of Tangential Swirlers

Abstract

This paper presents and patents new profiled- and annular-channel tangential swirlers with 1.8–3 times less hydraulic drag coefficient compared to swirlers with straight channel walls at the same flow rate, respectively. The results of numerical simulation of the gas velocity and pressure profiles for tangential swirler channels of different structures are presented. The modelling was carried out with the help of OpenFOAM software using the k-ε turbulence model. It is found that the shape of the velocity profile at the channel inlet has a decisive influence on the swirler drag coefficient. The greatest contribution to the total drag coefficient of the tangential swirler is made by the pressure drop at the channel inlet compared to the pressure drop at the channel wall and the channel outlet. The experimental dependencies of the tangential swirlers’ drag coefficient on the Reynolds number with a gas criterion of 2000–20,000 and the following structural channel parameters: width 1, 2–9 mm, height 1, 5–10 mm, number 5–45 units, inclination angle 0–45° are presented. The experimental data were compared with the modelling calculations and the convergence of data was achieved. The generalized dependence for the measurement of the hydraulic drag coefficient of three types of tangential swirlers considering the effect made by the geometric parameters (flow rate, width and height of the channel, wall inclination angle) on the pressure drop has been determined; it can be useful at the unit design stage as it allows for reducing the calculation time of the swirler parameters.