Transverse Profiles of Belt Core Damage in the Analysis of the Correct Loading and Operation of Conveyors

Abstract

This article presents an analysis of the transverse profile of belt damage in the context of the proper loading and operation of conveyors. The aim of this study was to identify and understand the characteristic features of damage and their placement that may occur in conveyor belts during operation and indicate abnormalities in any of the components of the conveyor system, especially during loading at chutes. A total of seven different conveyors were examined, and the obtained results allowed for a thorough comparison and investigation of the distribution of belt damage on their cross-sectional profiles. This article discusses factors that may contribute to the occurrence of unevenly distributed belt damage. The conclusions from the conducted research can be of significant importance for conveyor owners and operators as they enable an effective assessment of the conveyor belt’s condition, the correctness of the conveyors, and the chutes’ designs as well as the implementation of necessary design changes, correct actions, and repairs. Through proper belt monitoring and maintenance, the risk of failure can be minimized, extending the belts’ lifespan and ensuring the efficiency of the transportation process. The article presents practical approaches to the analysis of the cross-sectional profile of damage, serving as a valuable source of information for individuals interested in optimizing the transportation process and maintaining efficient and safe conveyor operation.