Optimization of Continuous Casting for Preventing Surface Peeling Defects on Titanium-Containing Ferrite Stainless Steel

Abstract

The surfaces of cold-rolled titanium-containing ferrite stainless steel (TCFSS) strips produced from scrap are prone to severe peeling owing to cracking near slab inclusions during hot rolling. In this study, the Taguchi method was used to prevent peeling defects and clogging of the submerged entrance nozzle, and the optimal casting parameters, such as the degree of casting overheating, casting speed, stirring time, and inclination, were determined. The results showed that increasing the degree of casting overheating and decreasing the casting speed prevented clogging and effectively mitigated peeling defects. Sample A3B1C3D2 had the optimal parameters to reduce the clog thickness to less than 1.5 mm, i.e., a degree of overheating of 60 °C, a casting speed of 0.80 m/min, a stirring time of 12.0 s, and an inclination angle of 6.0°. Sample A3B1C1D3 had the optimal parameters to prevent peeling defects, i.e., a degree of overheating of 60 °C, a casting speed of 0.80 m/min, a stirring time of 10.0 s, and an inclination angle of 6.2°. When casting using these optimal parameters, no peeling defects were observed on the surfaces of the TCFSS strips. The TCFSS strips produced using the optimized parameters exhibited the required mechanical properties and satisfied the design criteria. The parameters included a tensile strength of ≥415 MPa, a yield strength of ≥205 MPa, an elongation of ≥22%, and a hardness of ≤89 HRB.