Optimal Design and Discrete Element Method Model Development of the Acute Angle Hoe Opener for No-Till System

Abstract

A specialized hoe opener was engineered for no-till systems to apply substantial amounts of wheat seeds and granular fertilizers, effectively suppressing early stage weeds. This distinctive hoe opener plants wheat seeds within a 120 mm wide horizontal band, positioning granular fertilizers precisely at the band’s center, all accomplished in a single pass. Notably, the design excels at covering the fertilizer with soil aggregates, compacting it through a wheat separator, and concurrently depositing wheat seeds from above. Our primary research objectives centered on achieving a consistent seedbed post-fertilizer application and ensuring a uniform distribution of wheat seeds within the horizontal band. The DEM (Discrete Element Method) was exploited to optimize the hoe opener’s parameters. Through extensive simulations and comparisons with experimental outcomes, an optimal wing orifice AB length of 60 mm was identified, effectively covering granular fertilizers with soil aggregates and achieving compaction through the wheat separator. Furthermore, parameters of the wheat seed separator’s hump were fine-tuned using the Box–Behnken algorithm, resulting in an optimal dimension of 40 mm for the top radius (A), 140 degrees for the top angle (B), and 90 mm for the bottom length (C).