Numerical Simulation Study of Gas-Solid Heat Transfer and Decomposition Processes of Limestone Calcined with Blast Furnace Gas in a Parallel Flow Regenerative Lime Kiln

Abstract

Quicklime is an essential reducing agent in the steel smelting process and its calcination from limestone is accompanied by considerable energy consumption. As a relatively economical lime kiln, the Parallel Flow Regenerative (PFR) lime kiln is used as the main equipment for the production of quicklime by various steel industries. PFR lime kilns generally use natural gas as the fuel gas. Although natural gas has a high calorific value and is effective in calcination, with the increasing price of natural gas and the pressure saves energy and protect the environment, it makes sense of exploring the use of cleaner energy sources or other sub-products as fuel gas. The use of blast furnace gas (BFG) as a low calorific value fuel gas produced in the steel smelting process has been of interest. This paper therefore develops a set of mathematical models for gas-solid heat transfer and limestone decomposition based on a Porous Medium Model (PMM) and a Shrinking Core Model (SCM) to numerically simulate a PFR lime kiln using BFG in order to investigate the feasibility of calcining limestone with low calorific fuel gas and to provide a valuable reference for future development of such processes and the kiln structure improvement.