Crack Growth Monitoring with Structure-Bonded Thin and Flexible Coils

Author:

Mandache CatalinORCID,Desnoyers Richard,Bombardier Yan

Abstract

Structural health monitoring with thin and flexible eddy-current coils is proposed for in situ detection and monitoring of fatigue cracks in metallic aircraft structures, providing a promising means of crack sizing. This approach is seen as an efficient replacement to periodic inspections, as it brings economic and safety benefits. As such, printed-circuit-board eddy-current coils are viable for in situ crack monitoring for multi-layer, electrically conductive structures. They are minimally invasive and could be attached to or embedded into the evaluated structure. This work focuses on the monitoring of fatigue crack growth from a fastener hole with structure-bonded, thin, and flexible spiral coils. Numerical simulations were used for optimization of the driving frequency and selection of crack-sensitive coil parameters. The article also demonstrates the fatigue crack detection capabilities using spiral coils attached to a 7075-T6 aluminum coupon.

Funder

National Research Council of Canada

Publisher

MDPI AG

Subject

Electrical and Electronic Engineering,Biochemistry,Instrumentation,Atomic and Molecular Physics, and Optics,Analytical Chemistry

Reference31 articles.

1. Mandache, C. (2018, January 4–8). Characterization and optimization of spiral eddy current coils for in-situ crack detection. Proceedings of the SPIE Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring, Denver, CO, USA.

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5. Mandache, C., Genest, M., Khan, M., and Mrad, N. (2011, January 2–4). Considerations on structural health monitoring reliability. Proceedings of the International Workshop on Smart Materials and Structures/NDT in Aerospace, Montreal, QC, Canada.

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