Design Method of Bearingless Permanent Magnet Slice Motor for Maglev Centrifugal Pump Based on Performance Metric Cluster

Abstract

Different from ordinary AC machines, the design of a bearingless permanent magnet slice motor (BPMSM) considers not only the torque performance, but also the passive and active suspension properties. In addition, BPMSM for a maglev centrifugal pump has unique design characteristics due to the integration of the pump head and sensors. This paper investigates evaluation and design techniques based on a cluster of performance metrics targeting on developing BPMSM for a maglev centrifugal pump. The cluster of performance metrics for BPMSM, including passive stiffness (kz, kz/kx, kz/ky, kα, and kβ) and active factors (ki and cm), is first proposed and an evaluation function fiSi,Li is constructed. Then, practical configurations of BPMSM for a maglev centrifugal pump are summarized. Based on the cluster of performance metrics, the finite-element method (FEM) is used to explore the impact of the rotor magnetization (sinusoidal, diametric, and radial method) on motor properties. Subsequently, the complete design process of BPMSM for a maglev centrifugal pump is introduced and key differences (including three crucial geometric parameters: ratio of rotor height to diameter λ, magnetic gap length δ, and stator tooth width αst) in the design considerations between BPMSM and general bearingless motors are analyzed. Finally, the upgraded performance (kz, kα, kβ, ki, cm, and fiSi,Li increased by about 29%, 38%, 33%, 31%, 21%, and 15%, respectively) of the designed candidate is obtained, which verifies the effectiveness of the proposed design methods.