Efficiency Model for Traveling Wave-Type Ultrasonic Motors Based on Contact Variables and Preload

Abstract

The contact interface variables are difficult to measure for an ultrasonic motor. When the ultrasonic motor works under different preloads, the error between the traditional efficiency model and the real output is quite large. In order to solve these two problems, we propose a novel efficiency model. It takes measured preload and the feedback voltage data as the input, which may offer better accuracy and on-line ability. Firstly, the effect of the preload on the drive characteristics is investigated, and the relationship between preload and the change in motor energy input is analyzed. Secondly, a contact model based on measured preload and feedback voltage is built, providing a more accurate description of the contact variables. Finally, an efficiency model was developed with a new composite stator structure. A preload test rig for a 60 mm ultrasonic motor is built and real operating conditions are measured. The results show that the correlation coefficient of the present model is 0.991, larger than 0.925 of the conventional model. The proposed model is more consistent with the real working conditions for the motor.