Analysis of the Thermal Processes in an Electromagnetic Mill

Abstract

The purpose of this research is to develop effective methods for the thermal calculation of an electromagnetic mill. The article deals with the structural features of the liquid cooling system of such a device, with direct channel cooling of the induction coils. By analysing the recent research in this area, I have revealed that in order to achieve this goal it is expedient to use the finite element method (FEM). I have also suggested the input data for the boundary values to calculate a three-dimensional thermal field of an electromagnetic mill with an internal diameter of the working chamber of 200 mm. I have also graphically shown the results of calculating this problem using FEM analysis. Based on the analysis of the temperature field and gradient, I have also synthesized and substantiated the structure of the thermal equivalent circuit, which approximates the active part of the mill with a complex of five bodies with internal heat release and enables an approximate estimation of its thermal state at the initial stages of design to be held. I have suggested the formulae to calculate the parameters of this equivalent circuit and the principle to form a system of equations for the further determination of unknown temperatures. In addition, I have performed a comparative analysis of the methods for calculating the thermal state.