Design and Characterization of Piezoresistive Sensors for Non-Planar Surfaces and Pressure Mapping: A Case Study on Kayak Paddle

Abstract

This article focuses on the design of a sensor system for a non-planar surface, in particular a cylindrical shape, such as a kayak paddle. The main objective is to develop a piezoresistive sensor system to measure the pressure exerted by the hand on the shaft. The study begins with static characterization of the sensors, including dispersion analysis to assess their sensitivity, linearity and measurement range. A calibration process is carried out using a dedicated test bench, and an inverse viscoelastic model is used to establish an accurate relationship between the measured resistance and the corresponding pressure. The sensor system is connected to a data acquisition board equipped with an analog-to-digital converter (ADC) that enables the direct conversion of analog data into digital resistance values. Furthermore, Bluetooth Low Energy (BLE) wireless communication is employed to facilitate data transfer to a computer, enabling a detailed pressure mapping of the kayak paddle and real-time data collection. The calibrated sensors are then tested and validated on the kayak paddle, facilitating the mapping of pressure zones on the paddle surface. This mapping provides information for locating areas of high pressure exertion during kayaker movements.