Ultrasonic Anisotropy in Composites: Effects and Applications

Abstract

Stiffness anisotropy is a natural consequence of a fibrous structure of composite materials. The effect of anisotropy can be two-fold: it is highly desirable in some cases to assure a proper material response, while it might be even harmful for the applications based on “isotropic” composite materials. To provide a controllable flexibility in material architecture by corresponding fibre alignment, the methodologies for the precise non-destructive evaluation of elastic anisotropy and the fibre orientation are required. The tasks of monitoring the anisotropy and assessing the fibre fields in composites are analyzed by using the two types of ultrasonic waves suitable for regular plate-shaped composite profiles. In the plate wave approach, the effect of “dispersion of anisotropy” has been shown to make the wave velocity anisotropy to be a function of frequency. As a result, the in-plane velocity pattern measured at a certain frequency is affected by the difference in the wave structure, which activates different elasticity against the background of intrinsic material anisotropy. Phase velocity anisotropy and its frequency dependence provide a frequency variation of the beam steering angle for plate waves (dispersion of beam steering). In strongly anisotropic composite materials, the beam steering effect is shown to provide a strong focusing of ultrasonic energy (phonon focusing). For bulk shear waves, the orthotropic composite anisotropy causes the effect of acoustic birefringence. The birefringent acoustic field provides information on stiffness anisotropy which can be caused by internal stresses, texture, molecular or/and fibre orientation. On this basis, a simple experimental technique is developed and applied for mapping of fibre orientation in composite materials. Various modes of acoustic birefringence are analyzed and applied to assessing the fibre fields in injection moulding composites and to identify the fibre lay-ups in multiply materials. The birefringence pattern is also shown to be sensitive and applicable to characterizing impact- and mechanical stress-induced damage in composites.