High-Quality Natural Fibers from Cotton Stalk Bark via Limited Alkali Penetration and Simultaneous Accelerated Temperature Rise

Abstract

High-quality cotton stalk fibers that are both fine and have a high breakage strength are extracted via limited alkali penetration in the glycerol solvent and simultaneous accelerated temperature rise by means of microwave-assisted heating. Alkali is widely used in the extraction of cotton stalk fibers. However, alkali molecules in the aqueous phase penetrate easily into the fiber bundles, resulting in a simultaneous degumming between the inner and outer layers of the fiber bundles. In previous reports, the fibers treated in the aqueous phase present a coarse fineness (51.0 dtex) under mild conditions or have a poor breakage strength (2.0 cN/dtex) at elevated temperatures. In this study, glycerol is chosen as a solvent to reduce the penetration of alkali. Simultaneously, the microwave-assisted heating form is adopted to increase the temperature to 170 °C within 22 s. The inhibited alkali penetration and accelerated temperature rise limited the delignification to the outer layer, resulting in fibers with both appropriate fineness (23.8 dtex) and high breakage strength (4.4 cN/dtex). Moreover, the fibers also exhibit a clean surface and large contact angle. In this paper, we detail a new strategy to extract high-quality lignocellulosic fibers that will be suitable for potential reinforcing applications.