Mechanical Characteristics Analysis of Composite Rubber Elements in Elastic Cam of Large Coal Cake Tamper

Abstract

The phenomenon of coal cake collapse is often caused by the unstable operation of the elastic cam in a large coal cake tamper. Aiming at this problem, the mechanical characteristics of the composite rubber elements during cam rotation are studied. A rubber piecewise-function constitutive model is established based on phenomenological theory, and different rubber constitutive model coefficients are obtained according to rubber test data. A contact simulation model between the elastic cam and the tamping hammer friction plate is established to obtain the stress–strain law of the composite rubber elements and the pressure-displacement curve of the elastic cam. The stiffness test platform of the elastic cam is designed, and the differences in results between the test and the simulation are discussed. The results show that the stress–strain curve of rubber has a nonlinear increasing trend and the error between the proposed piecewise function and the test value is less than 2%. As the cam displacement increases from 1 mm to 10 mm, the cam pressure increases from 7715 N to 40,000 N. The simulation results of the rubber stress–strain relationship using the piecewise-function constitutive model are closer to the test data than the simulation results using the elastic modulus as a constant, and the error is less than 6.18%.