Optimizing the Control Level Factors of an Ultrasonic Plastic Welding Machine Affecting the Durability of the Knots of Trawl Nets Using the Taguchi Experimental Method

Author:

Nguyen Nghia-Danh12ORCID,Huang Shyh-Chour1ORCID

Affiliation:

1. Department of Mechanical Engineering, National Kaohsiung University of Science and Technology, Kaohsiung 807618, Taiwan

2. Faculty of Engineering and Technology, Nguyen Tat Thanh University, 300a Nguyen Tat Thanh, Ward 13, District 4, Ho Chi Minh City 70000, Vietnam

Abstract

Ultrasonic welding is a high-frequency method of welding that uses mechanical energy to generate heat. This is a clean welding method and very suitable for plastic welding. In this study, using the Taguchi experimental method, the control factors of an ultrasonic plastic welding machine were optimized to affect the durability of knots of trawl nets made from polyamide (PA) and polypropylene (PP) filaments as an alternative to the traditional mesh knitting method. After optimization, the PA knots had an amplitude of 32 µm (34%), a welding pressure of 2.5 kg/cm2 (41%), a hold time of 0.35 s (24%), and a speed of 5.5 mm/s (1%). The knots made of PP filament had relatively stable strength after optimization, with an amplitude of 36 µm (25%), a welding pressure of 2.0 kg/cm2 (22%), a hold time of 0.25 s (16%), and a speed of 6.0 mm/s (37%). Finally, validation experiments were conducted to verify the results obtained in this study.

Funder

National Science and Technology Council of the Republic of China

Publisher

MDPI AG

Subject

Fluid Flow and Transfer Processes,Computer Science Applications,Process Chemistry and Technology,General Engineering,Instrumentation,General Materials Science

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