Concept, Feasibility of Cylindrical Bar Winding for Low Voltage Permanent Magnet Synchronous Motor

Abstract

In this paper, we present the use of a solid bar winding for a permanent magnet synchronous motor dedicated to the electric drive of a full electric boat. For the winding, we chose to use cylindrical bars for the electric vehicle motorizations of a power lower than 10 kW. The choice of a 60 VDC low-voltage power distribution requires resorting to a solid bar winding with one bar per slot (single turn). Hence, the solid conductors dissipate additional copper losses (higher AC resistance). An analysis of these additional copper losses was carried out to accurately assess the effective AC resistance of the winding and, hence, the efficiency of the electric motor. A prototype for a POD propulsion was designed, built and tested. The characteristics of its electric motor were presented. The feasibility this type of cylindrical bar winding has been proven. A study on the optimization of the slot has demonstrated the performance of this type of winding.