Non-Structural Vibro-Compressed Concrete Incorporating Industrial Wastes

Abstract

This study presents more eco-efficient concrete formulations for precast vibro-compressed masonry blocks. The proposed formulations incorporated industrial waste, glass powder (GP), and quartz powder (QP), in which natural aggregate was partially replaced by QP (10%) and Portland cement by GP (10% and 20%). The best combination of powder materials, water, and admixture was optimised at mortar level, considering a “zero slump” criteria and compressive strength. Afterwards, studies at concrete level followed. Specimens were vibrated and compressed in laboratory and immediately demoulded, aiming to simulate the industrial process. The compressive strength decreased when GP and QP were used alone; however, when combining 10% GP as cement replacement + 10% QP as fine aggregate replacement, the compressive strength increased by approximately 26.6% compared to the reference concrete. Water absorption results varied between 8.92 and 17.9%, and the lowest absorption was obtained by concrete specimens incorporating 20% GP. The UPV presented a narrow range of variation among all concrete mixtures under study, around 2–2.5 km/s at 28 days, whereas electrical resistivity was achieved at 28 days, at 20,000 and 25,000 ohms. Although there were some limitations of the casting process at the laboratory scale, the research results showed promising results, and it seems feasible to use this waste as a substitute for non-renewable raw materials in the production of concrete on an industrial scale. This can provide added value to abundant local wastes while contributing to a circular concrete economy.