Biomass Pellet Processing from Sugar Industry Byproducts: A Study on Pelletizing Behavior and Energy Usage

Abstract

As global energy demand has increased, bioenergy has emerged as a viable option for reducing greenhouse gas emissions. This study focuses on using waste materials from the sugar industry, such as sugarcane straw, bagasse, and filter cake, to compress into pellets to investigate pelletizing behavior and energy usage. Raw material preparation was a critical phase influencing pelletizing efficiency. Biomass pellet quality depended on a uniform particle size distribution and adequate moisture content. A moisture content of 20% (wb) was found to be suitable for biomass pelletization from the sugar sector. Specific energy in the pelletizing process ranged from 144.28 to 197.85 Wh/kg. The suggested mixing ingredients (sugarcane leaves: bagasse: filter cake) of 0% sugarcane leaves, 90% bagasse, 10% filter cake, and 5% sugarcane leaves, 93.5% bagasse, and 1.5% filter cake resulted in pellets with a bulk density of over 600 kg/m3 and a durability of at least 97.5%. All aspects were assessed according to standardized criteria for developing biomass pellet processing technology from sugar industry byproducts. This method could improve efficiency, boost production volume, lower production costs, and promote the efficient and cost-effective use of renewable energy.