Experimental Investigation of a Water–Air Heat Recovery System

Abstract

The implementation of energy-saving measures has a substantial and beneficial impact on the preservation of energy resources as well as the reduction of carbon dioxide emissions. This study focuses on the design and experimental analysis of a water-to-air heat recovery system aimed at capturing waste heat from wastewater and transferring it to a fresh cold air stream using heat pipe technology. The research problem addressed in this study is the efficient recovery of low-grade thermal energy from wastewater, which is often underutilized. The prototype heat recovery unit was designed, manufactured, and tested in the laboratory to assess its performance across various operating conditions. The experimental setup included a system where the primary agent, hot water, was heated to 60 °C and circulated through the evaporator section of the heat recovery unit, while the secondary agent, fresh air, was forced through the condenser section. The system’s performance was evaluated under different air velocities, ranging from 3.5 m/s to 4.5 m/s, corresponding to airflow rates of 207.1 m3/h and 268.6 m3/h, respectively. The study employed analytical methods alongside empirical testing to determine the effectiveness of the heat recovery system, with the global heat transfer coefficient calculated for different scenarios. The efficiency of the system varied between 25% and 51.6%, depending on the temperature and speed of the fresh air stream. The most significant temperature difference observed between the inflow and outflow of the fresh air stream was 16.8 °C, resulting in a thermal output of 1553 W. Additionally, the average (mean) overall heat transfer coefficient of the unit was calculated to be 49 W/m2 K, which aligns with values reported in the literature for similar systems. The results demonstrate the potential of the designed system for practical applications in energy conservation and carbon emission reduction.