Electrochemical Corrosion Behavior of MIG-Welded 7N01-T4 Aluminum Alloy by ER5356 and ER5087 Welding Wires

Abstract

7N01-T4 aluminum alloy plates were welded by the metal inert gas (MIG) welding method, with ER5087 and ER5356 welding wires, respectively. The electrochemical corrosion behavior of the weld zones in the two kinds of welded joints using 3.5 wt.% and 5 wt.% NaCl solutions were investigated by polarization curve, electrochemical impedance spectroscopy (EIS), scanning electron microscope (SEM), and laser confocal scanning microscope (LCSM). The results indicated the better corrosion resistance of the weld zone in the ER5356 welded joint than that in the ER5087 welded joint, which was related to the different contents of Mn and Zn elements and the distribution of precipitates for the weld zones in the two kinds of welded joints. Based on the LSCM of the weld zones, the maximum depth (dmax) of corrosion pits for the weld zone in the ER5356 welded joint was lower than that in the ER5087 welded joint when immersed in the same NaCl concentrations. The dmax of the corrosion pit of the weld zone in the ER5356 welded joint using the 5 wt.% NaCl solution was 78.5 ± 0.96 μm, which was much bigger than that using the 3.5 wt.% NaCl solution. For the weld zone in the ER5087 welded joint with 5 wt.% NaCl solution, more Cl- was adsorbed onto the active surface of weld zones, which accelerated the corrosion, resulting in the corrosion mechanism from pitting to intergranular corrosion.