Affiliation:
1. Division of Minerals and Metallurgical Engineering, Department of Civil, Environmental and Natural Resources Engineering, Luleå University of Technology, 97187 Luleå, Sweden
2. Joseph Banks Laboratories, College of Health and Science, University of Lincoln, Green Lane, Lincoln LN6 7DL, Lincolnshire, UK
Abstract
Potassium-containing feldspars provide a high potential for producing potash, a product with widespread use in agriculture. The present work assesses applying the anti-solvent crystallization method for the purification and recovery of high-purity muriate of potash (KCl) from feldspar leaching solutions. Initially, screening experiments were carried out on a synthetic leaching solution with the aim of analyzing the crystallization behavior of key components. Screening experiments were performed using five anti-solvents, namely methanol, ethanol, acetone, 2-propanol, and ethylene glycol. Acetone and 2-propanol were viable options for crystallization of potassium chloride. Then, the effects of anti-solvent ratio (O/A), time, and anti-solvent addition rate on potassium-chloride crystallization were further investigated using acetone and 2-propanol. A recovery of 83% of potassium was achieved when using acetone at the O/A of 5 with the addition rate of 10 mL/min, at room temperature with a hold time of 180 min. The optimum conditions for 2-propanol were determined to be similar, except for using a 5 mL/min addition rate for 79% recovery. The final muriate of potash products had a purity of over 99.9% using either of the anti-solvent. However, differences in morphology and crystal size of products were observed. Acetone-formed potash crystals were aggregates of cubic crystals with an average size of 3 microns, while 2-propanol-formed potash crystals were 20 microns in size as cubic particles with a hollow core. Despite having almost the same performance in potassium recovery, acetone was found to be a more feasible anti-solvent for potash recovery due to simpler downstream solvent recovery.
Funder
Vinnova, Sweden’s innovation agency
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