Design and Application of Simulating Cutting Experiment System for Drum Shearer

Abstract

When the shearer cuts coal or rock with different hardness, it will produce corresponding cutting state information. This paper develops a simulation cutting experiment system for the drum shearer based on similarity theory. It took the spiral cutting drum of a shearer as the research target and derived the principal similarity coefficients through the dimensional analysis method. Meanwhile, this paper designed the structure of the cutting power system and hydraulic system. Then, it chose a certain amount of coal powder as an aggregate, cement 325# as cementing material, sand, and water as auxiliary materials to prepare simulated coal samples. The paper adopted the orthogonal experiment method and used a proportion of cement, sand, and water as the influencing factors in designing a simulated coal sample preparation plan. In addition, it utilized the range analysis method to research the influence of various factors on the density and compressive strength of simulated coal samples. Finally, it conducted simulated coal sample cutting tests. The results show that the density of the simulated coal samples is between 1192.59 Kg/m3–1483.51 Kg/m3, and the compressive strength range reaches 0.16 MPa–3.94 MPa. The density of the simulated coal sample is related to the mass proportion of cement and sand. When the ratio gradually increases, the influence of sand increases. Furthermore, the compressive strength is linearly proportional to the proportion of cement. The self-designed simulation cutting experiment system could effectively carry out the relevant experiments and obtain the corresponding cutting condition signals through the sensors. There are differences in vibration signals generated by cutting different strength materials. Extracting the kurtosis value as the characteristic value can distinguish various cutting modes, which can provide a reliable experimental solution for the research of coal-rock identification.