Thermal Susceptibility of Nickel in the Manufacture of Softeners

Abstract

The chemical industry includes a wide range of factories focused on obtaining final products as: (i) plastics; (ii) chemical fibers; (iii) rubber; (iv) perfumery and cosmetic products; and (v) cleaning products. Although the level of safety in the activities and installations of this sector is very high, the use of dangerous substances implies an increased risk of suffering an accident involving the emission of hazardous substances, as well as endangering the safety of workers. In the case of the manufacture of softeners, the presence of isopropanol (C3H8O), and dimethyl sulfate (CH3)2SO4), have been reported to be the accident cause in most of the cases. The European accident database (eMars) reported an accident in which the presence of impurities of nickel (Ni) in the hydrogenated tallow used as raw material for softener production may have increased thermal reactivity and the chances of spontaneous combustion. This paper analyzes the results obtained with the Maciejasz Index (MI) to understand the thermal susceptibility of these substances in liquid state. The results show that combinations of nickel (hydrogenated tallow catalyst) with other liquid substances (isopropanol, dimethyl sulfate, and sulfuric acid) are not sufficiently reactive with oxygen to cause a spontaneous combustion.