Optimal Surface Aeration Control in Full-Scale Oxidation Ditches through Energy Consumption Analysis

Abstract

Oxidation ditches are popularly used in rural areas and decentralized treatment facilities where energy deficiency is of concern. Aeration control technologies are well established for diffusion systems in order to improve energy efficiency, but there are still challenges in their application in oxidation ditches because surface aerators have unique characteristics with respect to oxygen transfer and energy consumption. In this paper, an integral energy model was proposed to include the energy, aeration, and fluidic effects of surface aerators, by which the energy for aeration of each aerator can be estimated using online data. Two types of rotating disks with different diameters (1800 mm and 1400 mm) were monitored in situ to estimate the model parameters. Furthermore, a feedforward–feedback loop control strategy was proposed using the concept of energy analysis and optimization. The simplified control system was implemented in a full-scale Orbal oxidation ditch, achieving an approximately 10% saving in full-process energy consumption. The cost–benefit analysis and carbon emission assessment confirmed the economic feasibility and environmental contribution of the control system. The energy model can help process designers and operators to better understand and optimally control the aeration process in oxidation ditches.