Reducing Automotive Cooling System Complexity through an Adaptive Biomimetic Air Control Valve

Abstract

Future automotive mobility is predominantly electric. Compared to existing systems, the requirements of subsystems change. Air flow for cooling components is needed predominantly when the car is in rest (i.e., charging) or at slow speeds. So far, actively driven fans consuming power and generating noise are used in this case. Here we propose a passive adaptive system allowing for convection-driven cooling. The developed system is a highly adaptive flat valve derived from the bordered pit. It was developed through an iterative design process including simulations, both structural and thermodynamic. In hardwoods and conifers, bordered pits enable the challenging transport of vertical fluids by locally limiting damage. Depending on the structure, these can close at sudden pressure changes and take the function of valves. The result of the biomimetic abstraction process is a system-integrative, low-profile valve that is cheap to produce, long-lasting, lightweight, maintenance-free, and noise-free. It allows for the passive switching of air flow generation at the heat exchanger of the cooling between natural convection or an active airstream without the need for complex sensing and control systems. The geometric and material design factors allow for the simple tuning of the valve to the desired switching conditions during the design process.