Synthesis of Urea-Formaldehyde Fertilizers and Analysis of Factors Affecting These Processes

Author:

Guo Yanle1ORCID,Shi Yiyun1,Cui Qunxiang1,Zai Xueming1,Zhang Shugang2,Lu Hao3ORCID,Feng Gucheng4

Affiliation:

1. College of Horticulture and Landscape Architecture, Jinling Institute of Technology, Nanjing 210038, China

2. National Engineering Laboratory for Efficient Utilization of Soil and Fertilizer Resources, National Engineering & Technology Research Center for Slow and Controlled Release Fertilizers, College of Resources and Environment, Shandong Agricultural University, Tai’an 271018, China

3. Key Laboratory of Crop Genetics and Physiology of Jiangsu Province, Co-Innovation Center for Modern Production Technology of Grain Crops of Jiangsu Province, Yangzhou University, Yangzhou 225009, China

4. Huacheng Vegetable Professional Cooperative Co., Ltd., Nanjing 211299, China

Abstract

Urea formaldehyde slow-release fertilizers are efficient and environmentally friendly fertilizers. They have good slow-release properties and can significantly improve the utilization rate of fertilizers. However, problems remain regarding the synthesis of urea formaldehyde slow-release fertilizers, their characterization, and aspects of their performance. This study explores the effects of different reaction conditions on the quality of synthesized urea formaldehyde and establishes a response relationship between synthesis factors and sustained-release performance. Optimal conditions for urea formaldehyde synthesis included use of an ammonium chloride catalyst, pH 4 as the final pH condition, and a urea/formaldehyde molar ratio (U/F) of 1.3. Samples prepared in this study were characterized in terms of cold water-insoluble nitrogen, hot water-insoluble nitrogen, and soil-available nitrogen. The samples were also characterized by spectroscopic and instrumental methods to correlate the microscale behaviors of the urea formaldehyde particles with their performance as controlled-release fertilizers. This work is expected to provide a basis for the production of urea formaldehyde and to improve its performance as a slow-release fertilizer.

Funder

Colleges and Universities in Jiangsu Province Natural Science Foundation of China

Jiangsu Seed Industry Revitalization Project

Dr. Startup Project of Jinling Institute of Technology

College Students’ innovation and entrepreneurship training program

Publisher

MDPI AG

Subject

Process Chemistry and Technology,Chemical Engineering (miscellaneous),Bioengineering

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