Paint Film Formation Characteristics on Conical Surfaces for Electrostatic Air Spray Painting

Abstract

When a curved target surface is coated in an electrostatic spray-painting process, the paint film pattern on curved targets will deform, and the thickness will change compared with the planar target due to the curvature characteristics of the target, the inhomogeneous electric field, and the flow field. Therefore, directly using the planar deposition distribution for painting the trajectory planning of curved surfaces causes large errors and low paint transfer efficiency. A study investigating the curved surface paint film thickness distribution characteristics is presented in this research to understand the relations among the target surface curvature, the electrostatic field, and the flow field distribution. Spray-painting process simulations were performed for conical surfaces of different curvatures. Moreover, the paint particle’ trajectories, electric potential, and film deposition distribution were computed using ANSYS Fluent. The paint transfer efficiencies of these targets were computed. The results show that when the generatrix curvature of the conical surface increases gradually, the electric field intensity near the wall increases, which enhances the deposition of charged droplets on the wall. Moreover, the airflow field velocity increases as the curvature increases, which leads to a large diffusions of the spray flow field, so the paint thickness decreases, and the transfer efficiency is low.