Anti-Corrosive Coating of Carbon-Steel Assisted by Polymer-Camphorsulfonic Acid Embedded within Graphene

Abstract

A novel, economic and environmentally friendly anticorrosion coating material for metals is introduced and investigated in this paper. For this purpose, camphor-sulfonic-acid/graphene-doped poly(o-toluidine) composites (MG/CSA@POT) were fabricated using in-situ polymerization with (NH4)2S2O8 as an oxidant. The structure and the morphology of MG/CSA@POT were analyzed using FTIR (Fourier-transform infrared spectroscopy), XRD (X-ray diffraction), and SEM (Scanning Electron Microscope). Multilayer graphene (MG)/CSA@POT-polyurethane composite coatings (MG/CSA@POT-WPU) were prepared on the surface of a carbon steel substrate by mixing MG/CSA@POT with waterborne polyurethane via blending. The corrosion performance of the MG/CSA@POT-WPU composite coatings in a 3.5% NaCl solution was studied with a corrosion electrochemical method. The results showed that 5-MG/CSA@POT-WPU had the best shielding effect on corrosive media and the lowest corrosion rate (1.02 × 10−6 mm/year) compared to other coatings while its inhibition efficiency reached 99.96%.