Encapsulation for Sensing Element and Its Application in Asphalt Road Monitoring

Abstract

The internal pavement structure is a “black box”; an accurate strain response for the pavement interlayer structure under vehicle load is hard to obtain by conventional road surface detection methods. This is due to the true strain field of the pavement structure, which means that the service state of the pavement cannot be accurately evaluated. This paper proposes an innovative strain sensor based on a carbon nanotube and epoxy (CNT/EP) composite to solve the current strain monitoring problem in asphalt pavement health monitoring. The CNT/EP composite encapsulation method was proposed, and the I-shaped strain sensor for asphalt pavement structure was developed. The strain–resistance response characteristics of the self-developed sensor were further investigated using a universal testing machine. The encapsulated sensor was used to monitor the strain of the asphalt mixture by means of a laboratory asphalt concrete beam and a practical pavement field. The results showed that the encapsulation method proposed in the study is suitable for CNT/EP material, which could guarantee the survivability and monitoring effectiveness of the self-developed sensor under the harsh environment of high temperature and pressure of asphalt mixture paving. The resistance of encapsulated sensor presents a linear relationship with strain. The laboratory and practical paving verified the feasibility of the self-sensor for strain monitoring of asphalt pavement. Compared to other post-excavating buried sensors, the self-developed sensor can be embedded in the pavement interlayer as the asphalt mixtures paving process, which can obtain the real strain response of pavement structure and reduce the perturbation of the sensor to the dynamic response of the pavement.